Skip to main content
What We Do

Electrical Construction

Heavy highway electrical construction involves the installation, maintenance, and integration of various electrical systems necessary for the safe, efficient, and reliable operation of highways and roadways. These systems include traffic signals, lighting, communication networks, tolling systems, and intelligent transportation systems (ITS), all of which play critical roles in controlling traffic flow, ensuring safety, and providing vital infrastructure for travelers. Due to Florida’s unique climate, geography, and urbanization, highway electrical construction must address a variety of challenges, including coastal weather conditions, high humidity, and the integration of modern technologies.

Electrical construction on highways is diverse, ranging from basic street lighting to complex systems used in modern traffic management. The following are key components of heavy highway electrical construction:

Traffic Signals and Control Systems

Traffic signal installation is one of the most fundamental aspects of highway electrical construction. This includes the installation of signal heads, controllers, poles, wiring, and communication systems. Traffic signals are essential for regulating the flow of vehicles and pedestrians at intersections, reducing congestion, and preventing accidents. In addition to traditional signal systems, many Florida highways are equipped with adaptive signal control systems that dynamically adjust signal timings based on real-time traffic data, which helps manage traffic flow and reduce congestion.

  • Signalized Intersections: These installations ensure the safe passage of vehicles and pedestrians at intersections. Signals often include red, yellow, and green lights, and may also feature advanced pedestrian countdown timers or visual signals for accessibility.
  • Signal Timing and Coordination: Signals must be properly coordinated to manage traffic flow along high-volume corridors and improve overall traffic efficiency.

Street and Roadway Lighting

Roadway lighting is another essential component of highway electrical construction, especially in Florida where many highways are used at night, and visibility is critical for driver safety. Street lighting systems are installed along highways, interstates, ramps, and intersections to ensure adequate visibility during nighttime driving. Florida’s high humidity and coastal salt exposure can create challenges for the longevity and durability of lighting systems, so materials and design must account for corrosion resistance.

  • LED Lighting: Many projects in Florida now use energy-efficient LED lighting, which reduces maintenance costs and energy consumption while providing effective illumination. These lights are used both for general roadway illumination and for more specialized needs, such as illuminating bridges, overpasses, and tolling areas.
  • Aesthetic and Decorative Lighting: In urban areas or along scenic highways, decorative lighting may be installed to enhance the aesthetic appearance of the road while still providing necessary illumination.

Intelligent Transportation Systems (ITS)

Florida is at the forefront of using Intelligent Transportation Systems (ITS), which integrate advanced technology to monitor, manage, and improve traffic flow, safety, and traveler information. ITS systems may include:

  • Traffic Cameras and Surveillance: Highways are equipped with surveillance cameras to monitor traffic conditions, detect accidents, and provide real-time information to traffic management centers.
  • Dynamic Message Signs (DMS): These signs provide real-time information to drivers about traffic conditions, construction zones, accidents, and weather alerts.
  • Vehicle Detection Systems: Sensors embedded in the road surface or mounted overhead detect vehicle presence and movement, providing data to control systems for dynamic traffic signal adjustments and incident detection.
  • Closed-Circuit Television (CCTV): CCTV cameras are used for real-time monitoring of traffic flow, providing visual information that can help traffic management centers respond quickly to incidents.

Tolling Systems

Florida has numerous toll roads, and the installation of tolling systems is a critical component of heavy highway electrical construction. These systems include both electronic toll collection (ETC) infrastructure, where drivers pay tolls without stopping, and traditional toll booths. The installation includes the electrical systems that power tolling equipment, as well as the communication systems used to track vehicle movements and process toll payments.

  • SunPass: Florida’s tolling system, SunPass, requires the installation of toll collection devices, antennas, and electronic systems to ensure seamless toll collection on highways like the Florida Turnpike and the First Coast Expressway.
  • Power and Communication: Electrical construction also supports power distribution systems that ensure these tolling devices, such as sensors and cameras, remain operational, as well as communication lines to relay toll data and transaction records.

Utility and Power Distribution Systems

In addition to providing power for traffic lights, signals, and tolling systems, heavy highway electrical construction in Florida includes the installation of utility and power distribution systems to support highway infrastructure. These systems involve:

  • Power Lines and Electrical Panels: The distribution of electrical power for highway signals, lighting, tolling systems, and ITS equipment.
  • Backup Power Systems: Many critical highway electrical systems, such as traffic signals and toll collection points, are equipped with backup power systems (e.g., generators or uninterruptible power supplies) to maintain functionality during power outages or severe weather conditions.

Bridge and Tunnel Lighting

Florida is home to numerous large bridges and tunnels that require specialized lighting and electrical systems. These systems include:

  • Bridge Deck Lighting: Installed to illuminate bridges and ensure safety for drivers, particularly in coastal and high-wind areas.
  • Underwater and Tunnel Lighting: In tunnel and underwater bridge areas, specialized, corrosion-resistant lighting must be installed to provide visibility, reduce hazards, and ensure the integrity of the structure.

Communication Systems & Fiber Optic Networks

Communication networks are essential for managing and monitoring traffic flow. Florida's highways incorporate fiber optic cables and communication systems that support ITS, traffic management centers, and emergency response coordination. These networks enable data transmission between traffic signals, cameras, and sensors for real-time traffic monitoring and management.

Challenges in Florida Highway Electrical Construction

Coastal and Humid Conditions:

Florida's coastal and humid environment poses challenges for the longevity and reliability of electrical components. Corrosion, saltwater exposure, and high humidity can damage equipment like streetlights, signal poles, and wiring. Special corrosion-resistant materials and protective coatings are often used to ensure durability.

Severe Weather and Hurricanes:

Florida’s vulnerability to hurricanes and tropical storms requires that electrical systems be built to withstand high winds and heavy rainfall. Flooding can also damage electrical systems, so proper waterproofing and elevated installation are crucial to prevent equipment failures during storms.

Maintenance and Sustainability:

Florida’s transportation infrastructure is vast, and maintaining electrical systems over time is a challenge. Upgrading old infrastructure and ensuring all systems remain operational requires regular maintenance, especially with advanced technologies such as ITS and tolling systems.